MachinistCharts

M6 tap drill size

The tap drill for an M6 × 1 metric coarse thread is 5 mm (0.1969 in). It leaves about 77 % thread, the normal range for steel.

Calculated from ISO 724 and ISO 273. Updated .

Tap drill for M6 × 1
5mm
0.1969 in
Thread engagement 77%
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Each option redraws the section above with the thread it would leave.

M6 thread data

Thread
M6 × 1 coarse
Pitch
1 mm 25.4 TPI
Tap drill
5 mm
In inches
0.1969"
Thread engagement
77 %
Bolt torque, 8.8 dry
11 N·m
Other pitches
M6 × 0.75

Clearance holes for M6

6.4 mmClose
6.6 mmNormal
7 mmLoose

ISO 273 clearance holes. The dashed circle is the M6 bolt at the same scale.

How much thread you need

Thread percentage to aim for by material.

Mild and alloy steel65–75 % thread
Stainless steel60–70 % thread
Cast iron70–80 % thread
Aluminium75–85 % thread
Brass and bronze75–85 % thread
Plastics75–85 % thread

Bars run from 50 % to 90 % thread. Typical shop practice for cut taps. Harder, tougher materials take less thread to save the tap; soft materials need more engagement to hold.

How the percentage is worked out

% = 76.98 × (D − drill) / P
D
6 mm, major diameter
drill
5 mm
P
1 mm pitch
76.98 × 1 / 1 = 77 %

Why not 100 %?

Going from 75 % to 100 % thread adds only about 5 % strength but roughly triples the torque needed to turn the tap. That is why the standard drill leaves 70–80 %.

For cut taps the quick rule is drill = major diameter − pitch. Form (roll) taps displace metal instead of cutting it and need a larger hole, roughly D − 0.5 P; check the tap maker's chart.

Other metric coarse threads

Common questions

What size drill for an M6 × 1 tap?

Use a 5 mm drill. It leaves about 77 % thread engagement.

What is 5 mm in inches?

5 mm is 0.1969 inch.

What size clearance hole for M6?

ISO 273 gives 6.4 mm for a close fit, 6.6 mm normal and 7 mm loose.

How tight should an M6 bolt be?

About 11 N·m for class 8.8 with dry threads.

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