MachinistCharts

M20 tap drill size

The tap drill for an M20 × 2.5 metric coarse thread is 17.5 mm (0.6890 in). It leaves about 77 % thread, the normal range for steel.

Calculated from ISO 724 and ISO 273. Updated .

Tap drill for M20 × 2.5
17.5mm
0.6890 in
Thread engagement 77%
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M20 thread data

Thread
M20 × 2.5 coarse
Pitch
2.5 mm 10.2 TPI
Tap drill
17.5 mm
In inches
0.6890"
Thread engagement
77 %
Bolt torque, 8.8 dry
441 N·m
Other pitches
M20 × 1.5

Clearance holes for M20

21 mmClose
22 mmNormal
24 mmLoose

ISO 273 clearance holes. The dashed circle is the M20 bolt at the same scale.

How much thread you need

Thread percentage to aim for by material.

Mild and alloy steel65–75 % thread
Stainless steel60–70 % thread
Cast iron70–80 % thread
Aluminium75–85 % thread
Brass and bronze75–85 % thread
Plastics75–85 % thread

Bars run from 50 % to 90 % thread. Typical shop practice for cut taps. Harder, tougher materials take less thread to save the tap; soft materials need more engagement to hold.

How the percentage is worked out

% = 76.98 × (D − drill) / P
D
20 mm, major diameter
drill
17.5 mm
P
2.5 mm pitch
76.98 × 2.5 / 2.5 = 77 %

Why not 100 %?

Going from 75 % to 100 % thread adds only about 5 % strength but roughly triples the torque needed to turn the tap. That is why the standard drill leaves 70–80 %.

For cut taps the quick rule is drill = major diameter − pitch. Form (roll) taps displace metal instead of cutting it and need a larger hole, roughly D − 0.5 P; check the tap maker's chart.

Other metric coarse threads

Common questions

What size drill for an M20 × 2.5 tap?

Use a 17.5 mm drill. It leaves about 77 % thread engagement.

What is 17.5 mm in inches?

17.5 mm is 0.6890 inch.

What size clearance hole for M20?

ISO 273 gives 21 mm for a close fit, 22 mm normal and 24 mm loose.

How tight should an M20 bolt be?

About 441 N·m for class 8.8 with dry threads.

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