MachinistCharts

M48 tap drill size

The tap drill for an M48 × 5 metric coarse thread is 43 mm (1.6929 in). It leaves about 77 % thread, the normal range for steel.

Calculated from ISO 724 and ISO 273. Updated .

Tap drill for M48 × 5
43mm
1.6929 in
Thread engagement 77%
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M48 thread data

Thread
M48 × 5 coarse
Pitch
5 mm 5.1 TPI
Tap drill
43 mm
In inches
1.6929"
Thread engagement
77 %
Major diameter
48 mm

Clearance holes for M48

50 mmClose
52 mmNormal
56 mmLoose

ISO 273 clearance holes. The dashed circle is the M48 bolt at the same scale.

How much thread you need

Thread percentage to aim for by material.

Mild and alloy steel65–75 % thread
Stainless steel60–70 % thread
Cast iron70–80 % thread
Aluminium75–85 % thread
Brass and bronze75–85 % thread
Plastics75–85 % thread

Bars run from 50 % to 90 % thread. Typical shop practice for cut taps. Harder, tougher materials take less thread to save the tap; soft materials need more engagement to hold.

How the percentage is worked out

% = 76.98 × (D − drill) / P
D
48 mm, major diameter
drill
43 mm
P
5 mm pitch
76.98 × 5 / 5 = 77 %

Why not 100 %?

Going from 75 % to 100 % thread adds only about 5 % strength but roughly triples the torque needed to turn the tap. That is why the standard drill leaves 70–80 %.

For cut taps the quick rule is drill = major diameter − pitch. Form (roll) taps displace metal instead of cutting it and need a larger hole, roughly D − 0.5 P; check the tap maker's chart.

Other metric coarse threads

Common questions

What size drill for an M48 × 5 tap?

Use a 43 mm drill. It leaves about 77 % thread engagement.

What is 43 mm in inches?

43 mm is 1.6929 inch.

What size clearance hole for M48?

ISO 273 gives 50 mm for a close fit, 52 mm normal and 56 mm loose.

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