MachinistCharts

1-12 tap drill size

The tap drill for a 1-12 UNF thread is a 59/64 drill (0.9219 in, 23.42 mm). It leaves about 72 % thread. The closest metric drill is 23.4 mm, which leaves 73 % thread.

Calculated from ASME B1.1. Updated .

Tap drill for 1-12 UNF
59/640.9219"
23.42 mm
Thread engagement 72%
Section through the tapped holePick a drill below to compare

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The standard drill plus the closest metric sizes. Each option redraws the section above.

1-12 thread data

Thread
1-12 UNF
Threads per inch
12 pitch 2.117 mm
Major diameter
1.0000" 25.40 mm
Tap drill
59/64 0.9219"
In millimetres
23.42 mm
Thread engagement
72 %
UNC thread
1-8 7/8 drill
Bolt torque, grade 5 dry
704 ft-lb

How much thread you need

Thread percentage to aim for by material.

Mild and alloy steel65–75 % thread
Stainless steel60–70 % thread
Cast iron70–80 % thread
Aluminium75–85 % thread
Brass and bronze75–85 % thread
Plastics75–85 % thread

Bars run from 50 % to 90 % thread. Typical shop practice for cut taps. Harder, tougher materials take less thread to save the tap; soft materials need more engagement to hold.

How the percentage is worked out

% = TPI × (D − drill) / 0.01299
TPI
12 threads per inch
D
1.0000", major diameter
drill
0.9219" (59/64)
12 × 0.0781 / 0.01299 = 72 %

Why not 100 %?

Going from 75 % to 100 % thread adds only about 5 % strength but roughly triples the torque needed to turn the tap, so the standard drill leaves 65–80 %.

No number or letter drill in the shop? The metric drills above are the closest substitutes, with the thread percentage each one leaves.

Other UNF threads

Common questions

What size drill for a 1-12 tap?

Use a 59/64 drill (0.9219 in, 23.42 mm). It leaves about 72 % thread.

Can I use a metric drill for 1-12?

Yes. A 23.4 mm drill gives about 73 % thread.

How tight should a 1 grade 5 bolt be?

About 704 ft-lb dry for 1-12 UNF.

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